Forging Design Engineer

Job Title: Senior Forging Design Engineer Department: 6100 - Engineering Location: High Bridge, NJ Summary The Senior Forging Design Engineer plays a critical role in our manufacturing process of specialty customer forgings through development of forging process, tooling and dies by applying industry best practices and computer aid simulations. This position is responsible for developing, analyzing, and implementing forging process to manufacture high quality forging products, optimizing current forging practice to improve quality, efficiency and exceeding customer expectations. It requires extensive understanding of metallurgical/mechanical engineering principles, forging best practices, strong problem-solving skills and a can-do attitude, it also requires collaboration across multiple teams to ensure continuous improvement and compliance to customer specifications and industry standards. Responsibilities Review customer specifications and industry standards to incorporation all customer requirements into the manufacture process and ensure compliance of final products. Work with sales and operations to develop forging process, tooling/dies, drawings for quoting documentation submittal. Collaborating with the simulation Engineers to validate the capability and sensitivity of the designed forging processes. Evaluate and optimize current manufacture process to increase efficiency, reduce cost and improve quality and productivity. Work with Chief Metallurgist to develop detail Forging instructions which include chemistry, heat treat process, mechanical testing and non-destructive testing based on customer’s purchasing orders and specifications. Conduct investigations and perform root cause analysis on procedure related issues that stem from Forging Provide technical support to production teams for troubleshooting equipment and process issues. Lead manufacturing projects, including new product introductions, tooling design, and equipment upgrades. Train production staff and engineers on new process and forging techniques. Other duties as assigned. Qualifications Must be U.S. Citizen Bachelor’s degree in metallurgical or mechanical engineering with 10 years related experience. Specialized knowledge in metallurgical manufacturing, melting, forging and heat treat processes for carbon steels, stainless steels, nickel alloys and Titanium alloys. Familiarity with CAD software (SolidWorks preferred) and manufacturing tools. Understanding of metallurgical and mechanical engineering principles. Familiarity with NDT methods of inspection (e.g., ultrasonic, penetrant inspection). Strong analytical and problem-solving skills. Excellent communication and collaboration abilities. Knowledge of ERP systems is a plus. Physical Demands The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to use hands and fingers to handle or feel and talk or hear. The employee is frequently required to sit. The employee is occasionally required to walk; reach with hands and arms and stoop, kneel, crouch, or crawl. The employee is occasionally required to lift up to 25 pounds. The vision requirements include close vision, distance vision, peripheral vision, depth perception and ability to adjust focus. Work Environment The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. The noise level in the work environment can vary. Trident Maritime Systems is an EEO/AA employer that offers a comprehensive compensation package and opportunities for growth. As a government contractor, we adhere to regulations including the need for U.S. citizenship for certain positions. Offers of employment are contingent on and not considered finalized until the required background check and drug test has been performed and the results received and have been accessed. About Trident Maritime Systems - Custom Alloy Division Trident Maritime Systems is a global leader in providing innovative solutions for maritime and defense industries. Our Custom Alloy division in High Bridge, NJ, specializes in manufacturing high-quality seamless and welded pipe and tube solutions, as well as custom fabrications for critical applications. We serve gove