Job Description
Overview The factory Operational Excellence (OpEx) Manager is responsible for developing, implementing, and sustaining Total Productive Maintenance (TPM) strategies to improve equipment reliability, reduce downtime, reduce food loss, and enhance the overall operational efficiency (OEE) in our food manufacturing facility. This position will lead the factory continuous improvement culture in achieving our TPM program objectives and total delivered cost (TDC) reductions at the factory. Responsibilities Primary Responsibilities TPM Program Leadership Drive process improvement and team development through the implementation of AFNA TPM reference standards for all launched pillars (AM, PM, FI, E&T, Leadership, etc.) with the factory leaders and department teams Coordinate and conduct training sessions based on AFNA TPM reference standards to all levels of the factory Lead and drive TPM related activities and discussions with hourly and management leaders to facilitate and promote change to meet business targets Perform internal assessments and coaching of the health and well-being of the TPM standards that are used Communicate and escalate to our central OpEx organization for additional detailed training and assistance of our AFNA TPM reference standards FI Pillar Leadership Lead the loss identification and prioritization of losses (e.g. OEE, downtime, raw material loss, labor loss, etc.) through effective visual and verbal sharing and guidance with the factory leaders and team members Ensure effective root cause analysis and sustainable actions are taking place by guiding and developing applicable factory personnel. Own the understanding, ownership and usage of the key OEE performance indicator within the factory to drive continuous improvement activities Total Delivered Costs (TDC) Leadership Lead the factory’s cross functional TDC program to identify and generate projects and activities to drive annual cost reduction targets Ensure the execution of the cost reduction projects and activities are taking place to meet timeline expectations Provide the appropriate reporting of TDC activities and escalations to our AFNA leaders Supervisory Responsibilities: Yes # of Direct Reports: Roles that may report into the OpEx MGR: OpEx Specialist, Process Engineer I, Process Engineer II # of Indirect Reports: 0 Qualifications Education, Certifications and Experience An equivalent combination of experience and education will also be considered. Education Education Level Description 2 Year / Associate Degree Minimum Associate of Science degree in a STEM field (Engineering, Food Science, Technology, Math, etc.) required. 4 Year / Bachelors Degree Bachelor of Science degree in a STEM field or active enrollment in a STEM degree program preferred. Other Experience in lieu of degree will be considered. Experience Minimum Years of Experience Comments 4 to 6 years Minimum of 4 years of manufacturing experience in a leadership role, preferably in the food industry. 2 to 4 years Minimum of 2 years of AFNA manufacturing experience in a leadership role preferred. Certifications Certifications in advanced CI tools preferred Knowledge, Skills and Abilities Knowledge & Skills Strong knowledge of TPM methodology, Lean principles or a continuous improvement program is a must, certifications in advanced CI tools preferred Demonstrated Proficiencies Demonstrated leadership and management skills; ability to motivate, develop, and inspire others Excellent leadership, communication, problem solving skills, and change management Experience successfully identifying, adopting and leading change initiatives and gaining alignment Demonstrated ability to work collaboratively with stakeholders, peer groups and all factory personnel levels Proven track record of driving results in a factory environment Working Conditions The working conditions of this job require the employee to frequently be exposed to wet, humid, and extremely cold conditions. Employee is occasionally exposed to vibration and the noise level can be moderate. To protect against these conditions, frequent use of personal protective equipment is required. Physical Requirements The phys