Stamping Expert

Main Responsibilities: Process Development & Tooling Leadership Lead the design, validation, and optimization of stamping processes for ladder frame structural components. Define press selection (600T–6,000T transfer and tandem presses), die design parameters, and forming strategies for HSLA, AHSS, and UHSS steels. Oversee forming simulations (AutoForm, PAM-STAMP, DYNAFORM) to ensure manufacturability, springback control, and cost efficiency. Drive tooling standardization across global ladder frame programs to reduce lead time and cost. Production Support & Operations Management Act as the technical authority for stamping operations, leading troubleshooting of forming issues (splits, wrinkles, galling, springback). Develop and enforce best practices for die setup, press operation, and tool maintenance. Support production ramp-up, ensuring throughput, OEE, and safety metrics are achieved. Coordinate with welding, e-coat, and assembly teams to ensure stamped parts flow seamlessly downstream. Quality & Compliance Lead dimensional quality control for ladder frame parts, implementing SPC, MSA, and GD&T adherence. Own PPAP, APQP, and PFMEA deliverables for stamping processes. Collaborate with quality teams to implement corrective actions and ensure compliance with OEM specifications. Conduct root cause analysis and develop countermeasures to reduce scrap, rework, and customer returns. Supplier & Stakeholder Engagement Manage relationships with steel suppliers, tool shops, and press equipment vendors. Support sourcing decisions, supplier audits, and technical reviews for stamping feasibility. Act as the stamping subject matter expert in OEM technical reviews, providing justification on capability and limits. Represent stamping engineering in cross-functional program teams (manufacturing, product engineering, supply chain). Continuous Improvement & Leadership Introduce innovative solutions such as servo-press optimization, digital twins, and predictive analytics for die wear. Drive lean initiatives, cost-reduction programs, and yield improvement projects. Mentor engineers, toolmakers, and production staff, developing organizational stamping expertise. Standardize best practices across multiple plants/programs for stamping consistency. Education Bachelor''s Degree in Mechanical, Manufacturing, or Industrial Engineering (Master''s a plus). Technical Qualification 8-12 years of experience in automotive steel stamping, with direct exposure to ladder frames or medium/large structural components Strong background in die design, forming simulation, and high-tonnage press operations. Expertise in AHSS/UHSS stamping and springback mitigation techniques. Familiarity with APQP, PPAP, GD&T, SPC, and problem-solving methodologies (8D, Six Sigma) Working knowledge of automation/robots integration in stamping lines. Strong leadership, communication, and cross-functional collaboration skills. Behavioral Skills Strategic Leadership Adaptability Resilience Effective Communication Customer Focus Goal orientation Decision-making Safety Culture mindset Ability to work and promote teamwork KPIs: Scrap rate reduction and material yield improvement. Press line OEE and die changeover efficiency. Cost savings achieved through tooling standardization and process optimization. On-time delivery of stamping PPAP and launch readiness. Reduction in customer quality concerns related to stamped parts. Special Conditions: Availability for national and international travel